ACS Project Case Studies

The depth and breadth of ACS’ expertise and experience is best represented in the many successful projects we have completed. ACS has worked with clients all over the world to earn their satisfaction and build a project portfolio of which we can be proud. We invite you to discover more about our capabilities and experience by reviewing our representative projects.

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Displaying 1 to 6 of 82 Projects

Operating the end of line automation lawn mower test stand

End of Line Automation Lawn Mower Test Stand

A power equipment manufacturer needed to upgrade its current manual process to an end of line automation for its lawn mower test procedures. ACS designed and built a completely automated test system.

Project Features: Lawn Mower Test Stand, End of Line Automation, Automated Test System, Power Equipment Solutions, EOL Test Stands

Categories: Automotive & Commercial Vehicles, Machines & Equipment, Process Automation & Control, Production Verification, Test Stands

Electric battery quick connect fixture included within the entire upgraded battery testing system

Electric Battery Quick Connect Fixture for Thermal Chamber Battery Testing

ACS took the initiative to enhance our client's battery testing system by designing and constructing a battery quick connect fixture. This fixture seamlessly integrates into their existing thermal chamber, optimizing the efficiency and reliability of battery testing.

Project Features: Electric Battery Quick Connect Fixture, Thermal Chamber for Battery Testing, Battery Testing System

Categories: Automotive & Commercial Vehicles, Electrification, Facilities & Equipment Integration, Machines & Equipment, Test Cells

Downtherm Piping for Cold Testing

Facility Upgrade for Internal Combustion Engine Test Cells

A global automotive company needed to modernize a test wing of a larger facility. The outdated technology presented a real risk to the reliable operation of the test cells. This upgrade included modernizing 26 existing internal combustion engine test cells by updating their software, designing a new configuration that fits in the small space, adhering to a strict construction schedule, and completing both cold fluid upgrades and emission upgrades dependent on the cell.

Project Features: ICE Internal Combustion Engine, Facility Upgrade, PLC And DAQ System, Internal Combustion Engine Test Cells

Categories: Automotive & Commercial Vehicles, Data Acquisition (DAQ) Software, Machines & Equipment, Process Automation & Control, Test Cells

aerospace control systems for altitude chamber

Aerospace Altitude Chamber Controls Systems Upgrade

A major aerospace engine OEM and component manufacturer needed control upgrades to their existing altitude chambers to be able to execute current tests for the turboshaft engines program. This upgrade included a redesign to the aerospace control systems, aerospace chamber, software definition, and new hardware.

Project Features: Facilities and Equipment Integration, Altitude Chamber Control System, Control Panel Build, Turboshaft Engines Test

Categories: Aerospace, Facilities & Equipment Integration, Process Automation & Control, R&D, Test Cells


Aerospace Test Facility – Design and Pre-Construction

A multinational conglomerate with significant aerospace operations needed a new test facility to increase its production testing of a new shaft engine. Design criteria was validated and reviewed for constructability amid logistical and building site challenges.

Project Features: New 16,000 sq/ft. Aerospace Production Test Facility, Aerospace Shaft Engine Test, Design Criteria Development, Pre-construction Services, Budget Development, Schedule Planning

Categories: Aerospace, Facilities & Equipment Integration, Integrated Buildings, Manufacturing, Test Cells


Cardinal IG Facility Expansion for Jumbo Glass Manufacturing Line

Facility renovations to accommodate equipment and processes for new product line as well as an addition to the facility to account for planned increase in production lines.

Project Features: Production Facility Renovation and Addition, 400,000 SF, Equipment and Processes for New Insulating Glass Product Line, Intense Power Requirements for Production Process

Categories: Integrated Buildings, Manufacturing, Process Automation & Control


Displaying 1 to 6 of 82 Projects