ACS Project Case Studies
The depth and breadth of ACS’ expertise and experience is best represented in the many successful projects we have completed. ACS has worked with clients all over the world to earn their satisfaction and build a project portfolio of which we can be proud. We invite you to discover more about our capabilities and experience by reviewing our representative projects.
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Battery Test Lab — Battery Destructive Testing
Improved destructive testing capability of battery cells and modules with safety systems were part of battery lab upgrade for a global battery materials and packaging manufacturer
Project Features: Battery Test Cell, Battery Destructive Testing Lab, Battery Test Safety System, Safety PLC, Battery Cell and Module Testing, Thermal Runaway Safety System, Battery Abuse Test
Categories: R&D, Automotive & Commercial Vehicles, Machines & Equipment, Electrification
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Battery Pack and Module Testing Safety Equipment – Thermal Incident Containment
A test lab for EV battery destructive testing needed a safety system for thermal incident containment. The system remotely pulls the battery from the building, quickly places it in a burn box, then moves it away from the building.
Project Features: Battery Test Safety System, Safety PLC, Battery Cell Testing, Thermal Runaway Safety System, Battery Abuse Test, Thermal Incident Containment
Categories: Automotive & Commercial Vehicles, Electrification, R&D, Test Cells
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EV Battery Test Dust Chamber
Self-contained dust chamber for EV battery testing allows client to bring testing inhouse
Project Features: Dust Chamber for ISO 20653 Testing of Electric Vehicle (EV) Batteries, Self-Contained Test Chamber, Environmental Test Chamber, Allen Bradley PLC
Categories: R&D, Automotive & Commercial Vehicles, Test Stands, Electrification
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EV Powertrain System R&D Test Cells
Renovation and construction of R&D test cells for research of hybrid gasoline, natural gas, medium-sized diesel, and electric powertrains
Project Features: Test Cell Renovation, Hybrid, Natural Gas, Diesel, Electric Powertrains, EV Powertrain Systems, Utility Systems, Test Equipment
Categories: R&D, Automotive & Commercial Vehicles, Test Cells, Electrification
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Test Cell Enclosure Manufacturer
Seven modular enclosures, integrated and installed at customer site are configured to become a test lab for E-motor, battery and inverter development and electrification testing
Project Features: Modular Enclosures, E-Motor Drive Systems, Battery, and Inverter Development Test, Air Handling, Electrical, and Safety Systems, Site Preparation and Installation, Commissioning
Categories: R&D, Automotive & Commercial Vehicles, Test Cells, Electrification, Enclosures/Containerized Test
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Electric Transmission Test for Production Quality Verification
ACS designed and built a custom, end-of-line (EOL) electric transmission test stand for verifying the quality the gear boxes of electric transmission assemblies. An NI (National Instruments) system was used for real-time control, data acquisition, and recording of all functionality related to the test stand.
Project Features: End-of-Line (EOL) Production Electric Transmission Test Stand, Production Quality Verification, Electrification, Component Test Stand, NI Integrator Partner, Systems Integrator
Categories: Electrification, Machines & Equipment, Process Automation & Control, Production Verification, Test Stands
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