Project Case Studies
The depth and breadth of ACS’ expertise and experience is best represented in the many successful projects we have completed. ACS has worked with clients all over the world to earn their satisfaction and build a project portfolio of which we can be proud. We invite you to discover more about our capabilities and experience by reviewing our representative projects.
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Process Control System Upgrade
Replacement of PC-based system with Mitsubishi PLCs and HMIs to upgrade and standardize a production process metering and dispensing system in three production facilities.
Project Features: Process Controls System Upgrade, Mitsubishi PLC, Metering and Dispensing System
Categories: Manufacturing/Production, Process Automation & Control, Machines & Equipment
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End-of-Line (EOL) Diesel Engine Test Cell Tier 4 Emissions Standards-Production Facility Addition
Building addition included end of line product test cell with emissions test capability for large, high horsepower (up to 6600HP) engines used in marine, locomotive, and industrial applications.
Project Features: Production Facility Addition, Relocation of Engine Assembly and Testing, New End of Line (EOL) Test Cell, High Horsepower Locomotive, Marine, Industrial Engines, Tier 4 Emissions Test Capability
Categories: Manufacturing/Production, Automotive & Commercial Vehicles, Test Cells, Facilities & Equipment Integration, Machines & Equipment
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Hydraulic Pump Test Stand for Aerospace Components Manufacturer
ACS designed and built a tester to perform ATP (Acceptance Test Procedure) testing on repaired hydraulic pumps used in onboard aircraft applications.
Project Features: Hydraulic Pump Test Stand, Aerospace Test Systems, Hydraulic Component Tester
Categories: Test Stands, Machines & Equipment, Aerospace
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Electric Transmission Assemblies – Test Equipment for Production Quality Verification
ACS designed and built a custom, end-of-line (EOL) electric transmission test stand for verifying the quality the gear boxes of electric transmission assemblies. An NI (National Instruments) system was used for real-time control, data acquisition, and recording of all functionality related to the test stand.
Project Features: End-of-Line (EOL) Production Electric Transmission Test Stand, Production Quality Verification, Electrification, Component Test Stand, NI Integrator Partner, Systems Integrator
Categories: Manufacturing/Production, Test Stands, Process Automation & Control, Machines & Equipment, Electrification
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Battery Pack Test Stands and Data Acquisition System
Portable End-of-Line (EOL) test stands for single battery pack or module. Device Under Test (DUT) connects via harnesses to test stand to conduct a series of automated tests.
Project Features: Battery Pack/Modules, End-of-Line (EOL) Test Stand, Electrification Component Testing, Functional Verification, Automated Test
Categories: Manufacturing/Production, Test Stands, Process Automation & Control, Machines & Equipment, Electrification
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Ground Simulation Test Systems for Off-Road Machinery Testing
Ground simulation test systems for R&D durability testing of off-road machinery to simulate real world conditions during extreme usage.
Project Features: R&D Testing, Durability Test Stand, Ground Simulation Test System, Off-Road Machinery Testing, Integrated Controls, Allen Bradley PLC
Categories: R&D, Automotive & Commercial Vehicles, Test Stands, Process Automation & Control, Machines & Equipment
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