Project Case Studies
The depth and breadth of ACS’ expertise and experience is best represented in the many successful projects we have completed. ACS has worked with clients all over the world to earn their satisfaction and build a project portfolio of which we can be proud. We invite you to discover more about our capabilities and experience by reviewing our representative projects.
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Generac R&D Lab Renovation
ACS designed and built the research and development space for Generac Power Systems, Inc. The renovation was transformed into a "like new" space previously used for manufacturing. ACS used critical chain methodology to manage scheduling and complexity of working in an operating facility.
Project Features: Alternator, Component Test, Transfer Switch Lab, Electronics Lab, Equipment Procurement & Integration, Preconstruction & Construction Management, Commissioning
Categories: Energy, R&D, Test Cells, Integrated Buildings, Facilities & Equipment Integration
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Vehicle Test Cell Upgrade
The state-of-the-art facility develops and tests emission control systems based on advanced catalytic technology to provide automakers with solutions to meet regulatory requirements.
Project Features: Dynamometer, 4WD Chassis Dyno, Emissions, Drivetrain, Facility Expansion
Categories: R&D, Automotive & Commercial Vehicles, Test Cells, Integrated Buildings, Facilities & Equipment Integration, Machines & Equipment
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Fuel Safeties for Over 20 R&D Test Cells
ACS provided custom turnkey fuel delivery rigs to meet requirements for safe delivery of flammable fuels used in an engine test environment. ACS custom designed, fabricated, tested, and commissioned 23 fuel supply-train skids and provided facility upgrades.
Project Features: Allen Bradley, PLC, Alternative Fuels, Safety, Flammable Fuels
Categories: Automotive & Commercial Vehicles, Test Cells, Facilities & Equipment Integration, Process Automation & Control, Machines & Equipment
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Central Facilities & Safeties for Four R&D Test Cells
Turnkey Services - managed design, fabricated control panels, procured field devices, managed installation, performed PLC and HMI programming, performed startup & commissioning.
Project Features: Allen Bradley, PLC, HMI (Human Machine Interface), Panel Build
Categories: Automotive & Commercial Vehicles, Test Cells, Process Automation & Control
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Containerized Test Cell for Engine Durability Testing
The containerized solution was installed with minimal onsite construction and can be taken to another facility location if needed. By using an AC dynamometer, they now generate enough electricity during durability testing to power their manufacturing facility, which contributes to their return on investment.
Project Features: Container, Engine Dynamometer (Dyno), Fuel System, Cart, Engine Stand
Categories: Automotive & Commercial Vehicles, Test Cells, Process Automation & Control, Machines & Equipment
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End of Line Gen-Set Production Testing
The end-of-line production test stations were relocated to a more efficient area of the facility and integrated with the production/assembly area. Gensets testing includes multiple fuels; An Allen Bradley Safety PLC monitors all fuel safety related items in the test cells, including gas monitoring, gaseous valve control and other safety related items. The system interfaces with the test cell PLC/Cyflex system regarding cell readiness.
Project Features: Genset, Test, Automation, EOL, Data Acquisition, DAQ, Equipment Design, Production, Fabrication, PLC
Categories: Energy, Manufacturing/Production, Test Cells, Integrated Buildings, Facilities & Equipment Integration, Process Automation & Control, Machines & Equipment
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