ACS Projects

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Controls and software

Reciprocating seal test stand that can simultaneously run four high-endurance, reciprocating seal tests

Reciprocating Seal Test Stand Built to Simulate Real-World Duty Cycles

Seeking to simulate real-world failure modes for heavy equipment parts, a global manufacturer required a rigorous reciprocating seal test. ACS engineered an automated hydraulic test system and four-station test bench designed to compress months of duty cycles into weeks.

Project Features: Mass-Based Leak Detection, Dual-Path Fluid Tracking, Vibration-Isolated Framing, Integrated Oil Heating, Interlocked Safety Doors, Automated Fault Alerts, Reciprocating Seal Test, Duty Cycles, Hydraulic Test System, Acselerant®

Project Categories: Automotive and Commercial Vehicles, Controls and Software, Machines and Equipment, Research and Development (R&D), Test Cells and Test Stands

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Carbon capture plant modular skid for pre-treatment test for aerosol particle removal from flue gas

Modular Pilot Plant Skid Design and Fabrication

ACS was engaged to create a modular skid design and fabricate a high-velocity spray tower and a media filter for Linde's carbon capture plant. The modular power plant skidded system tested new carbon dioxide capture technology for aerosol particle reduction.

Project Features: Modular Skid Design and Fabrication, Modular Pilot Plant Construction, Aerosol Particle Reduction Technology Test, Construction Management

Project Categories: Controls and Software, Energy, Machines and Equipment

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Custom material handling machine integrated with product quality inspection system

High-Capacity Material Handling Machine for Product Quality Inspection

As a trusted material handling systems integrator, ACS engineers advanced automated production equipment to deliver the precise material handling machine technology needed for seamless quality inspection.

Project Features: Material Handling, Integrated Inspection, Controls, Automated Production Test, Infeed Hardware Loading, Twelve Frame Assemblies, Distributed Controls System, Automated Calibration Routing

Project Categories: Controls and Software, Machines and Equipment, Manufacturing

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Full EV drivetrain test operations, including Acselerant dyno software

Differential Dynamometer Cell Modernized for High-Capacity EV Drivetrain Testing

Facing capacity bottlenecks and aging infrastructure, a leading manufacturer integrated a high-performance differential dynamometer to support advanced EV drivetrain validation. Discover how upgrading to ACS’ Acselerant™ dyno software optimized throughput and data quality across multiple complex drivetrain components.

Project Features: Differential Dynamometer Cell, Acselerant, NI PXI Real-Time Controller, Acselerant®, Custom FPGA Logic, Data Acquisition System, Three-Axis Hydraulic Configuration, Swappable Input Motor, EV Drivetrain, Dyno Software, Drivetrain Components

Project Categories: Automotive and Commercial Vehicles, Battery and Electrification, Controls and Software, Ntandem Systems Integration, Research and Development (R&D), Test Cells and Test Stands

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Turnkey robotics system for a home appliance manufacturing company

Orchestrated Automated Assembly Line Boosts Productivity and Safety

To hit a 22-second takt time and eliminate ergonomic risks, ACS delivered an automated assembly line with turnkey robotics. This vision-guided solution optimizes home appliance manufacturing by boosting safety and ensuring high-speed, defect-free production.

Project Features: Modular Test System, Generator Testing Procedure, Test Cell Construction, Diesel Generator Sets, Acselerant Software, Process Control and Data Acquisition, Facility Integration, Diesel Generator Testing

Project Categories: Controls and Software, Machines and Equipment, Manufacturing

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