ACS Projects

Test Cells and test stands

Reciprocating seal test stand that can simultaneously run four high-endurance, reciprocating seal tests

Reciprocating Seal Test Stand Built to Simulate Real-World Duty Cycles

Seeking to simulate real-world failure modes for heavy equipment parts, a global manufacturer required a rigorous reciprocating seal test. ACS engineered an automated hydraulic test system and four-station test bench designed to compress months of duty cycles into weeks.

Project Features: Mass-Based Leak Detection, Dual-Path Fluid Tracking, Vibration-Isolated Framing, Integrated Oil Heating, Interlocked Safety Doors, Automated Fault Alerts, Reciprocating Seal Test, Duty Cycles, Hydraulic Test System, Acselerant®

Project Categories: Automotive and Commercial Vehicles, Controls and Software, Machines and Equipment, Research and Development (R&D), Test Cells and Test Stands

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Full EV drivetrain test operations, including Acselerant dyno software

Differential Dynamometer Cell Modernized for High-Capacity EV Drivetrain Testing

Facing capacity bottlenecks and aging infrastructure, a leading manufacturer integrated a high-performance differential dynamometer to support advanced EV drivetrain validation. Discover how upgrading to ACS’ Acselerant™ dyno software optimized throughput and data quality across multiple complex drivetrain components.

Project Features: Differential Dynamometer Cell, Acselerant, NI PXI Real-Time Controller, Acselerant®, Custom FPGA Logic, Data Acquisition System, Three-Axis Hydraulic Configuration, Swappable Input Motor, EV Drivetrain, Dyno Software, Drivetrain Components

Project Categories: Automotive and Commercial Vehicles, Battery and Electrification, Controls and Software, Ntandem Systems Integration, Research and Development (R&D), Test Cells and Test Stands

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Diesel generator testing cell with articulating exhaust arm and skidded equipment

Modular Test System Solves Genset Production Backlog

A global heavy equipment manufacturer urgently needed to boost diesel generator testing capacity. ACS delivered a self-contained modular test system and managed the complex test cell construction to ensure every generator unit was tested immediately, strengthening long-term revenue and improving the overall generator testing procedure.

Project Features: Modular Test System, Generator Testing Procedure, Test Cell Construction, Diesel Generator Sets, Acselerant Software, Process Control and Data Acquisition, Facility Integration, Diesel Generator Testing

Project Categories: Building Design and Construction, Controls and Software, Energy, Test Cells and Test Stands

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Acoustic Test Chamber for a Technical Center

ACS integrated acoustic test chamber, thermal chambers, and reverb room as part of renovation of a refrigerator testing facility for Whirlpool Corporation.

Project Features: Acoustic Test Chamber, Thermal Chambers, Reverb Room, Relocation, Renovation, Construction Management, Consumer Products Test

Project Categories: Building Design and Construction, Laboratory and Research, Noise and Vibration, Ntandem Systems Integration, Research and Development (R&D), Test Cells and Test Stands

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Upgraded thrust stand for next-gen engine development

Upgraded Thrust Stand Unlocks Next-Gen Engine Development Without Structural Renovations

ACS delivered a specialized thrust stand to upgrade an aerospace facility. The custom test structure supported heavy engines and extreme engine thrust loads while integrating precisely within the facility's existing circular test chamber, overcoming strict weight and spatial constraints for new-generation propulsion testing.

Project Features: Propulsion Testing, Custom Mounting Frame, Circular Test Chamber Configuration, Thrust Stand for Aerospace Facility, Custom Complex Equipment

Project Categories: Aerospace, Machines and Equipment, Test Cells and Test Stands

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