ACS Services

Facility and Process Controls Solutions

Controls for Any Process, Any System

Facility control systems are crucial to monitoring, managing, and controlling various systems to ensure optimal performance, efficiency, and safety. Facility and process controls solutions are designed to regulate the factors influencing the unit being researched or developed. This incorporates a wide range of considerations, including Building Management Systems (BMS), such as HVAC control, energy management, remote monitoring and control, safety systems, security and access control, data collection, and data analysis. Precision is the name of the game with facility control systems and process controls solutions to create a controlled and predictable testing environment, all the way down to specifics such as the flow, pressure, and temperature of different fluids, gases, and other impacts within a facility, its test cells, and its supported spaces. Without this, it’s impossible to ensure the efficient and safe operation of processes intending to impact the testing environment and unit under test.

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Tying Control Systems to the Facility as a Whole

Integrated controls for carbon capture plant modular skid - facility controls systems

Whether working with end-of-the-line production or R&D testing, our team of engineers, technicians, and integrators at ACS bring extensive experience in designing and integrating facility control systems across diverse sectors and their application requirements. Our team is laser focused on core acceptance criteria and overall objectives, ensuring seamless integration into new or existing facility systems in automotive, aerospace, energy, and manufacturing spaces. This means our customers are armed with an essential understanding of what they need, not just in the exact piece of equipment but also in addressing every upstream and downstream stage and system. Our process ensures clients are satisfied with their process controls solutions and have a comprehensive picture of their facility control systems, their unique needs, and the specific steps necessary to ensure we can effortlessly tie new or updated equipment with all the other equipment in that space.

Risk Assessment

In the context of industrial facility control systems, a risk assessment involves identifying potential hazards and vulnerabilities in the system. This includes evaluating the potential impact of risks and developing strategies to mitigate them. Assessments may cover cybersecurity, safety, reliability, and compliance with industry standards.

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Cybersecurity in Industrial Control Systems

As facility controls become more advanced and integrated, cybersecurity has emerged as a critical factor in ensuring the reliability and safety of these systems. At ACS, we understand the importance of safeguarding your control systems against potential cyber threats, which can compromise sensitive data, disrupt operations, and pose safety risks. Our cybersecurity solutions focus on protecting Industrial Control Systems (ICS), including PLCs, HMIs, and remote monitoring systems, from unauthorized access and cyberattacks.

Through a combination of network segmentation, firewalls, encrypted communications, and secure remote access protocols, we help clients mitigate vulnerabilities across their control infrastructure. Regular risk assessments and proactive threat monitoring ensure that your facility’s control systems are not only optimized for performance but also fortified against the evolving landscape of cyber threats. This commitment to cybersecurity is integral to maintaining the overall integrity of your operations and ensuring long-term sustainability and safety across any process or system.

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Control Panel Builds

Control panels are essential components that house various electrical and electronic devices, including Programmable Logic Controllers (PLCs), Human Machine Interface (HMI) devices, and other control components. We tackle the design, construction, and assembly of control panels for our clients’ automation systems, ensuring the quality of control panel builds positively impacts the performance, safety, and reliability of industrial systems. Allen Bradley, Siemens, and Mitsubishi are popular partnerships for our industrial automation solutions. Still, ACS has been able to work with every PLC brought to us to suit the diverse needs of our clients.

ACS is a UL508A-certified shop, guaranteeing the necessary safety and performance requirements in the design and manufacturing of industrial control panels. This certification assures clients that the control panels produced meet specific safety standards and can be shipped as UL-listed, which is a crucial requirement for regulatory compliance and customer trust.

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