ACS Services

ACS Manufacturing Facility

Comprehensive Capabilities for Custom Equipment Needs

For clients seeking tailored solutions, accessing a comprehensive range of manufacturing capabilities often not available in-house is essential. At ACS, our manufacturing facility stands ready to support these needs. Our facility boasts a skilled team of engineers and production staff working together, enabling clients to harness our diverse manufacturing capabilities effectively.

ACS serves as a single-source partner for the design, fabrication, installation, and commissioning of specialty systems and equipment. Our 48,000-square-foot manufacturing facility in Verona, Wisconsin, equipped with full electrical, machining, metal fabrication, and quality control capabilities, enables us to deliver tailored solutions designed to meet our clients’ unique specifications.

Within our facility, clients can access a suite of capabilities including:

  • Full machining capabilities
  • Extensive metal fabrication
  • Space for equipment prototypes and facility mockups
  • Seamless software integration
  • UL-listed electrical and control panel build shop

Guiding our custom equipment process are design engineers and a dedicated fabrication team comprising electricians, machinists, and welders. Their expertise ensures the creation of custom components precisely aligned with recommended specifications and tolerances. With these in-house capabilities, clients can confidently navigate the demands of even the most intricate applications, meeting deadlines, budgets, and operational requirements with ease.

Electrical Capabilities

ACS builds custom control panels to UL standards, including:

  • Electrical and Programmable Logic Control (PLC) panel fabrication
  • Controls and low-voltage power distribution
  • Pneumatic control panels
  • Custom wiring and harnesses

Metal Fabrication Capabilities

Fabricating custom components and equipment allows ACS to maintain high quality and timely delivery of test equipment and facilities. Our capabilities include:

  • MIG and TIG welding of stainless, black iron, and aluminum
  • Certified in ASME B31.3 process pipe welding
  • Pipe threading for black pipe and stainless
  • Sawing, shearing, and bending of pipe and sheet steel
  • Plasma or flame cutting

    Paint Booth

    ACS can paint components to customer specifications in our dedicated paint booth, featuring:

    • Spray bake oven to accelerate the curing time of enamel, epoxy, and polyurethane
    • Custom coloring and mixing to control quality

      Machining Capabilities

      With a full complement of state-of-the-art machining equipment, and dedicated operators, ACS machines have specialty components, such as:

      • Flywheels
      • Dynamometer hubs
      • Driveline components
      • Exhaust and fluid couplers
      • Sample probes
      • Engine mounts
      • Alignment and docking components

      Quality Control

      Quality is the top priority at ACS. We perform critical component inspections and performance testing to rigorous standards, including:

      • Geometric Dimensioning and Tolerances (GD&T) for critical components, using a Coordinate Measuring Machine (CMM)
      • Factory Acceptance Testing (FAT) to assist design engineers in conducting and documenting the functionality of ACS-produced custom equipment and minimize time-on-site

      Shipping and Receiving

      Ensuring the smooth flow of raw materials to complete custom test equipment, the ACS manufacturing facility features:

      • Crane coverage for loading and unloading
      • Custom packaging for large, complex, high-value custom equipment
      • Custom shipping to meet client needs and schedules

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        Bringing Vision and Performance Together

        ACS provides a full range of expertise within each of our primary areas of service. We combine our knowledge of building design and construction with expertise and understanding of equipment, testing, process systems, automation, and controls for clients who require high performance solutions.