ACS Services

Custom Equipment Process

A Process Tailored to Unique Client Needs

ACS delivers comprehensive custom equipment and controls solutions meticulously crafted to align seamlessly with our clients’ unique requirements and rigorous applications. Our commitment extends from conceptualization through integration, ensuring every facet of our engineered systems meets the highest standards of performance and reliability.

Whether it’s a singular component or a holistic solution comprising a diverse array of fluid management, electrical systems, mechanical equipment, conveying mechanisms, controls, and data acquisition tools, ACS stands ready to deliver excellence at every turn. Our expertise spans the spectrum, catering to both in-line and end-of-line testing needs across production and R&D settings.

In our portfolio of custom process equipment and test systems, you’ll discover a diverse array of offerings crafted to meet even the most intricate requirements. From customized hardware and control panels to advanced mechanical handling systems and adaptable production equipment, our solutions cover a wide spectrum of needs. Whether it involves part manufacturing, batch processing, or continuous production, ACS possesses the expertise to engineer solutions that surpass expectations.

Providing a complete suite of solutions, we cover design, fabrication, installation, and commissioning. Supported by a seasoned team comprising mechanical and electrical engineers, designers, electricians, machinists, and fabricators, ACS guarantees that every element of our solutions is not only functional but also flexible and easily maintainable. We are dedicated to innovation, excellence, and customer satisfaction, ensuring peace of mind as we deliver crafted solutions designed to fuel our clients’ success in even the most challenging environments.

Project Definition and Specification Development

In this initial stage, goals, ideas, and requirements are gathered, refined, and firmly defined. A kick-off meeting brings our teams together for brainstorming, research, and discussions to determine the project’s scope, objectives, and feasibility. During this phase, stakeholders collaborate to identify key features, functionalities, and constraints of custom equipment. Every project we undertake starts from the inside out to ensure seamless integration from start to finish.

Design

Once the requirements are outlined, engineering and design translate those ideas into detailed technical plans and specifications that consider the facility and systems as a whole picture. ACS specializes in transforming initial concepts into approved designs that meet functional, operational, throughput, safety, and regulatory requirements.

Custom-designed equipment can present unique challenges, but our prototype capabilities are especially suited for technically complex and specialized components. This helps us validate project requirements with budget considerations before any purchases are made. The Proof of Concept (POC) design process involves iterative 3D modeling, virtual simulations, and physical builds to bridge the gap between theoretical designs and real-world needs and limitations. Through this iterative testing and adapting at the POC stage, ACS ensures that risks are mitigated, designs are validated, and projects can kick off with confidence.

 

Custom Manufacturing

Custom manufacturing takes place in-house, where skilled machinists and fabricators employ cutting-edge techniques to craft each piece of equipment with precision and accuracy, ensuring strict quality control standards are upheld throughout. Assembly involves meticulous fitting of components, with rigorous testing and quality assurance procedures conducted at every stage. Continuous communication and collaboration with our clients ensure that the final product aligns perfectly with their vision and expectations. The outcome is custom equipment that not only fulfills but surpasses our clients’ requirements, enabling them to optimize their operations and achieve heightened efficiency and productivity. 

Factory Acceptance Testing (FAT)

Factory Acceptance Testing (FAT) is conducted once the custom equipment is assembled in our manufacturing facility. With our team’s expansive industry experience, clients benefit from a wide range of knowledge about various industry standards while aligning with future growth and scalability goals. It involves rigorous testing to ensure that the equipment meets the specifications and requirements outlined in the design stage. FAT verifies functionality, performance, and safety features, as well as compliance with industry standards and regulations. Any deficiencies or discrepancies discovered during FAT are addressed and rectified before production starts.

Installation

It is crucial to ensure that any new piece of equipment operates according to the client’s standards and needs and is seamlessly integrated into the customer’s facility, ensuring proper alignment with existing systems and optimal functionality. Our experienced technicians work closely with facility engineers, operators, and managers during this stage to ensure optimal workflow for operators, systems, and utilities.

Site Acceptance Testing (SAT)

Site Acceptance Testing (SAT) occurs after the custom equipment is installed and commissioned at the customer’s site. This is where our systems integration expertise shines. In this stage, our team works with onsite engineers, operators, and managers to verify that equipment functions correctly within the specific operational environment and meets the user’s requirements. SAT may include performance testing, calibration, integration with existing systems, and operator training. The job isn’t finished until we’re confident that onsite teams are confident. Successful completion of SAT signifies that the equipment is ready for full-scale operation and acceptance by the customer.

Related Projects

Operating the end of line automation lawn mower test stand

End of Line Automation Lawn Mower Test Stand

PROJECT FEATURES:

Lawn Mower Test Stand, End of Line Automation, Automated Test System, Power Equipment Solutions, EOL Test Stands

Hydraulic Test Stand for Aerospace Components

PROJECT FEATURES:

Hydraulic Pump Test Stand, Aerospace Test Systems, Hydraulic Component Tester, Hydraulic Test Stand

Automation Integrator | Machine Automation System Supplier for Product Quality Inspection

PROJECT FEATURES:

Material Handling, Integrated Inspection, Controls, Automated Production Test

Lithium ion battery aircraft safety dunk tank

Lithium Ion Battery Aircraft Safety: Engineering Dunk Tanks for Testing

PROJECT FEATURES:

Customized Dunk Tank Design, Thermal Runaway Battery Dissipation Capability, Hydraulic Submersion System

Bringing Vision and Performance Together

ACS provides a full range of expertise within each of our primary areas of service. We combine our knowledge of building design and construction with expertise and understanding of equipment, testing, process systems, automation, and controls for clients who require high performance solutions.