ACS Services
ELECTRIC DYNAMOMETER
Advanced Testing Solutions for Electric Powertrain Systems
ACS’ electric powertrain systems designed for electric motors (E-motors) and electric driveline testing are sophisticated solutions engineered to assess and verify the performance, efficiency, and reliability of electric motors and drivelines in electric vehicles. These electric powertrain systems play a crucial role in advancing the development, testing, and improvement of electrified powertrains within the automotive and aerospace industries.
During our testing process, the electric motor and driveline components undergo a spectrum of simulated conditions to assess their performance, efficiency, and durability. This involves evaluating their responsiveness to various loads, speeds, and environmental factors. The primary objective is to ensure that these components not only meet specified requirements and industry standards but also exhibit resilience to the demands of our clients’ real-world applications.
ACS specializes in engineering, integrating, and constructing Alternating Current (AC) and Permanent Magnet (PM) dynamometers alongside electric powertrain dyno control systems. Tailoring these solutions to your unique needs, testing goals, and Unit Under Test (UUT) specifications, our team guarantees that the design, build, and integration of your electric dynamometer solutions align with current objectives and future advancements.
Our experience with complete electric dynamometer systems ensures seamless development and integration no matter our client’s unique applications. This range includes motors and riser bases, guards, torque transducers, connection cables, battery simulators, UUT power supplies, power analysis, and high-voltage interface panels in single- or multi-axis configurations. With goals and components specified, it’s possible to assemble and integrate into a test cell, build as a complete, stand-alone test stand, or integrate as part of an in-process or end-of-line manufacturing test station.
Customized Solutions Backed by Industry Expertise: SINAMICS S120
We make sure our clients are prepared for future growth and innovation through partnership with Siemens, specifically their SINAMICS S120 drive system. The drive system’s plug-and-play configuration means that electric dynamometer solutions are highly scalable and adaptable. SINAMICS S120 modular high performance and servo drives are designed for precision motion control for high-performance applications in mechanical and systems engineering. Your build benefits from their family of modular drives, offering precise control of electric motors, no matter the industrial setting. Most notably, S120 drives are vastly flexible without sacrificing efficiency, with functionalities adjustable to single and coordinate drives, vector or servo functionalities, and free combination or separation of power and control performance, on top of state-of-the-art systems architecture and digital communication options. Since the SINAMICS S120 drive system is part of Siemens’ extensive portfolio of drive technologies and automation solutions, our clients are guaranteed universal, standardized safety backed by ongoing, consistent advancements to their embedded software and data acquisition methods.
Related Projects
Electric Motor Test Stand for Small Electric Motor Dynamometer
PROJECT FEATURES:
Electric Motor Test Stand, Small Electric Motor Dynamometer, Digital and Analog Data, Custom DAQ Integration, Electric Motor Testing, Battery Simulator, Electric Motor Software
Dynamometer Testing System for an eVTOL Manufacturer
PROJECT FEATURES:
Four-Axis Dynamometer Testing System, eVTOL Manufacturer, 1,205 hp (900 kW) AC Regenerative Drive System, Siemens SINAMICS S120 Drives and SIMOTICS M-1PH8 Induction Motors
Electric Transmission Test for Production Quality Verification
PROJECT FEATURES:
End-of-Line (EOL) Production Electric Transmission Test Stand, Production Quality Verification, Electrification, Component Test Stand, NI Integrator Partner, Systems Integratort
Adaptable Test Stands Facilitate Complex Testing for EV Drivetrain
PROJECT FEATURES:
4WD Chassis Dyno, Road Speed Fan, Thermal Enclosure, Electric Vehicle (EV) Charging Infrastructure, Demolition, Renovation
Bringing Vision and Performance Together
ACS provides a full range of expertise within each of our primary areas of service. We combine our knowledge of building design and construction with expertise and understanding of equipment, testing, process systems, automation, and controls for clients who require high performance solutions.