Electric Vehicle Battery Testing

Comprehensive Solutions for Safe and Reliable Battery Testing

In response to soaring demand for electric batteries in various, widespread industries, companies are in a competitive race to construct test cells and facilities for conducting R&D, production, and abusive testing of batteries. That said, this doesn’t mean organizations can simply plug and play test cells specifically adapted to vehicle battery testing into their current facilities.

Whether a large, complex project or a small-scale equipment update, our team undertakes battery projects delivering on cost-effectiveness and value. Our project portfolio has a range of diverse clientele, including automotive, aerospace, engine manufacturers, OEMs, and tier-one suppliers, meaning we balance industry innovation with the stringent electric vehicle battery safety standards essential for electric battery testing.

Our expertise in engineering, equipment procurement, contract negotiation and management, construction, risk management, and facility integration, combined with our flexible project management approach, enables us to deliver solutions that meet our clients’ schedules, costs, and functional requirements. Our experience in the automotive industry is extensive, but our inside-out approach and flexible delivery readily adapt our expertise across battery testing in other fields, such as manufacturing or aerospace. No matter the industry, we work with our clients to provide optimal solutions to meet their needs. ACS electric battery design and integration services are tailored to the specific goals of our client’s applications, whether a battery cell, module, or pack. Testing outcomes stay top of mind at every stage, ranging from battery abuse testing, battering formation and aging, quality production testing, R&D testing, and safe storage and handling.

Battery Testing Facilities: Meeting Unique Needs

Test facilities fitted for electric vehicle battery testing have unique needs, including dedicated areas for the secure storage of electric batteries. Similar to test cells, battery storage spaces require specialized fire and gas detection systems. Storage solutions, such as shelving or racks, are also needed to isolate the batteries, preventing physical damage and mitigating risks.

With new EV battery testing technology, following electric vehicle battery safety standards and safeguarding individuals and the integrity of surrounding facilities is paramount, especially when conducting abusive battery testing. Between the integration of secure containment structures and the efficient extraction of hazardous gases and fumes, our multi-disciplinary teams guide clients through the facility and system design elements required to conduct abusive testing safely.

ACS commits to customization of the entire process to align with your in-house procedures, documentation, reporting standards, and purchasing preferences. This flexible delivery is maintained in harmony with budgetary constraints, project timelines, and internal resources to provide reliable EV battery testing technology.