ACS Services

Electric Vehicle Battery Testing

Comprehensive Solutions for Safe and Reliable Battery Testing

In response to soaring demand for electric batteries in various, widespread industries, companies are in a competitive race to construct test cells and facilities for conducting R&D, production, and abusive testing of batteries. That said, this doesn’t mean organizations can simply plug and play test cells specifically adapted to vehicle battery testing into their current facilities.

Whether a large, complex project or a small-scale equipment update, our team undertakes battery projects delivering on cost-effectiveness and value. Our project portfolio has a range of diverse clientele, including automotive, aerospace, engine manufacturers, OEMs, and tier-one suppliers, meaning we balance industry innovation with the stringent battery safety standards essential for electric battery testing.

Our expertise in engineering, equipment procurement, contract negotiation and management, construction, risk management, and facility integration, combined with our flexible project management approach, enables us to deliver solutions that meet our clients’ schedules, costs, and functional requirements. Our experience in the automotive industry is extensive, but our inside-out approach and flexible delivery readily adapt our expertise across battery testing in other fields, such as manufacturing or aerospace. No matter the industry, we work with our clients to provide optimal solutions to meet their needs. ACS electric battery design and integration services are tailored to the specific goals of our client’s applications, whether a battery cell, module, or pack. Testing outcomes stay top of mind at every stage, ranging from battery abuse testing, battering formation and aging, quality production testing, R&D testing, and safe storage and handling.

Battery Testing Facilities: Meeting Unique Needs

Test facilities fitted for electric vehicle battery testing have unique needs, including dedicated areas for the secure storage of electric batteries. Similar to test cells, battery storage spaces require specialized fire and gas detection systems. Storage solutions, such as shelving or racks, are also needed to isolate the batteries, preventing physical damage and mitigating risks.

With new electric vehicle battery technology, following EV safety standards and safeguarding individuals and the integrity of surrounding facilities is paramount, especially when conducting abusive battery testing. Between the integration of secure containment structures and the efficient extraction of hazardous gases and fumes, our multi-disciplinary teams guide clients through the facility and system design elements required to conduct abusive testing safely.

ACS commits to customization of the entire process to align with your in-house procedures, documentation, reporting standards, and purchasing preferences. This flexible delivery is maintained in harmony with budgetary constraints, project timelines, and internal resources.

Expertise Across Industries

With a diverse clientele spanning automotive, aerospace, engine manufacturers, OEMs, and tier-one suppliers, we bring a wealth of experience and innovation to the battery testing arena.

Tailored Project Management

Whether it’s a large-scale project or a smaller equipment update, our team excels in delivering cost-effective and valuable solutions. Our flexible project management approach ensures that we meet our clients’ schedules, costs, and functional requirements.

Specialized Electric Battery Design and Integration

Our services are tailored to the specific goals of our clients’ applications, whether they involve a battery cell, module, or pack. From battery abuse testing to quality production testing, we keep testing outcomes at the forefront of every stage.

Cross-Industry Adaptability

While our expertise is deeply rooted in the automotive industry, our flexible approach readily extends to battery testing in other fields, such as manufacturing or aerospace. We collaborate closely with clients to provide optimal solutions tailored to their unique needs.

 

Related Projects

Battery Simulator Disconnect Panel for High Voltage DC Equipment

Battery Simulator Disconnect Panel for High Voltage DC Equipment

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Battery simulator disconnect panel, high voltage DC equipment, EV testing equipment, PLD Cat 3

Electric battery quick connect fixture included within the entire upgraded battery testing system

Electric Battery Quick Connect Fixture for Thermal Chamber Battery Testing

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Electric Battery Quick Connect Fixture, Thermal Chamber for Battery Testing, Battery Testing System

Battery abuse test safety system submerges battery in the event of thermal runaway

Battery Test Lab — Battery Destructive Testing

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Battery Test Cell, Battery Destructive Testing Lab, Battery Test Safety System, Safety PLC, Battery Cell and Module Testing, Thermal Runaway Safety System, Battery Abuse Test

Battery Cell Testing Safety Equipment

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Battery Test Safety System, Safety PLC, Battery Cell Testing, Thermal Runaway Safety System, Battery Abuse Test, Thermal Incident Containment

Bringing Vision and Performance Together

ACS provides a full range of expertise within each of our primary areas of service. We combine our knowledge of building design and construction with expertise and understanding of equipment, testing, process systems, automation, and controls for clients who require high performance solutions.