ACS Services

PRODUCTION VERIFICATION AND COMPONENT TESTING

Production verification testing and component testing are two essential processes in the manufacturing and quality assurance of any product. Original Equipment Manufacturers (OEMs) increasingly rely on their suppliers of parts, components, and assemblies to ensure the quality of their products through rigorous testing for each specific application. With frequent innovations in the field, facilities require custom-engineered systems and upgrade solutions that can keep up with their evolving industry and customers.

Cutting-Edge Equipment and Solutions for Production Verification Testing

ACS designs, engineers, builds, and integrates test stands and equipment for a production verification test, system functional testing, and quality verification. Whether the project is a stand-alone test stand, an in-production or in-process functional test station with integrated material handling, ACS’ component and system functional test stands ensure that the performance specifications of the unit under test are at the core of the design and build. We ensure your design trade-offs are properly considered and evaluated, no matter how complex the project is. Our experience testing involves many stages of production, from certification, development, and durability to leak detection, performance, and quality verification. No matter your goals, our process adapts.

Production verification involves many small, complex parts working together seamlessly. Our expertise covers custom-engineered systems and solutions for various needs, ensuring the overall system comes together without a hitch. Whether your needs involve automation and controls, data acquisition, electrical systems, fuel, and fluid handling or mechanical systems, we have the widespread experience to tackle the unique needs of your equipment and solutions.

Comprehensive Equipment and Solutions for Component Testing

Our process guarantees that your test stand and test cells are designed, engineered, built, and integrated with the primary consideration being the unit under test and the end-use application. Component testing evaluates individual components or parts of a more extensive system or product. When ensuring that each component meets its specified requirements and can function as intended within the overall system, a holistic approach means the entire system is always considered and well-integrated. In addition to being experts in test and measurement science, the ACS team understands the details related to your specific application based on industry standards and client experiences, whether undertaking a new, retrofit, upfit, renovation, or greenfield site project. This means your component testing solutions are integrated seamlessly with the critical support systems that will impact your test objectives and actions necessary to deliver repeatable and reliable data.

We have designed and built test stands and test systems for a wide variety of test applications, including:

  • Acoustics and vibration
  • Aerodynamics
  • Altitude
  • Audit
  • Autonomous
  • Calibration development
  • Certification
  • Climatic/environmental
  • Design Validation/Production Validation (DV/PV)
  • Durability
  • Electrification
  • End-of-line
  • EMC/RF
  • Emissions
  • Fuel economy
  • Hardware-in-the-Loop (HiL)
  • Hydraulic/pneumatic
  • Manufacturing quality audit
  • Mechanical development
  • Mileage accumulation
  • Noise Vibration Harshness (NVH)
  • Performance
  • Product development
  • Quality audit
  • Thermal dynamics and management
  • Warranty
  • Wind tunnel

Related Projects

Automation and Control Upgrade of In-Line Production Test

PROJECT FEATURES:

In-line Production Test, Engine Leak Testing, Siemens PLC, Automation and Control Upgrade, Boom Arm for Tools Improves Efficiency and Operator Safety

End-of-Line Production Test Stand Improved Quality of Data and Cycle Time

PROJECT FEATURES:

Integrated Test Stand, Reliability Testing, Production Verification, NI™ LabVIEW DAQ and Control System

Food Control System Production Automation

PROJECT FEATURES:

Allen Bradley, PLC, Motor Controller, System Communications, Panel Build, Operator Interfaces, Commissioning

Engine handling, docking, rigging, and safety guarding for End-of-Line (EOL) production test cell upgrade

Engine Docking Systems for Production Test Cell Upgrade

PROJECT FEATURES:

Engine Handling, Engine Docking, Rigging, Safety Guarding, End-of-Line (EOL) Testing

Bringing Vision and Performance Together

ACS provides a full range of expertise within each of our primary areas of service. We combine our knowledge of building design and construction with expertise and understanding of equipment, testing, process systems, automation, and controls for clients who require high performance solutions.