Delivering Complete Systems & Equipment, Instrumentation & Controls and Test Solutions Results.
ACS specializes in providing the design, fabrication, installation and commissioning of specialty systems and equipment. Our 48,000-square-foot facility in Verona, WI allows us to produce a wide variety of custom systems and equipment, designed to client specifications. We are your single-source partner for equipment & systems, instrumentation & controls and complete test solutions.
Electrical Capabilities
ACS builds custom control panels to UL standards, including:
- Electrical and Programmable Logic Control (PLC) panel fabrication
- Controls and low voltage power distribution
- Pneumatic control panels
- Custom wiring and harnesses
Machining Capabilities
With a full complement of state-of-the-art machining equipment, and dedicated operators, ACS machines specialty components, such as:
- Flywheels
- Dynamometer hubs
- Driveline components
- Exhaust and fluid couplers
- Sample probes
- Engine mounts
- Alignment and docking components
Metal Fabrication Capabilities
Fabricating custom components and equipment allows ACS to maintain high quality and timely delivery of test equipment and test facilities. Our capabilities include:
- MIG and TIG welding of stainless, black iron and aluminum
- Certified in ASME B31.3 Process Pipe Welding
- Pipe threading for black pipe and stainless
- Sawing, shearing, bending of pipe and sheet steel
- Plasma or flame cutting
Paint Booth
ACS can paint components to customer specifications in our dedicated paint booth, featuring:
- Spray bake oven to accelerate curing time of enamel, epoxy and polyurethane
- Custom coloring and mixing to control quality
Quality Control
Quality is top priority at ACS. We perform critical component inspections and performance testing to rigorous standards, including:
- Geometric Dimensioning & Tolerances (GD&T) for critical components, using a Coordinate Measuring Machine (CMM)
- Factory Acceptance Testing (FAT) to assist design engineers in conducting and documenting the functionality of ACS-produced custom equipment and minimize time on site
Shipping and Receiving
Ensuring the smooth flow of raw materials through to completed custom test equipment, the ACS manufacturing facility features:
- Crane coverage for loading and unloading
- Custom packaging for large, complex, high-value custom equipment
- Custom shipping to meet client needs and schedules
