ACS Manufacturing Facilities

Delivering Complete Systems & Equipment, Instrumentation & Controls and Test Solutions Results.

ACS specializes in providing the design, fabrication, installation and commissioning of specialty systems and equipment. Our 40,000 SF Middleton, WI facility allows us to produce a wide variety of custom systems and equipment, designed to client specifications. We are your single-source partner for equipment & systems, instrumentation & controls and complete test solutions.

Read more information in Diesel Progress

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Electrical Capabilities

ACS builds custom control panels to UL standards, including:

  • Electrical and Programmable Logic Control (PLC) panel fabrication
  • Controls and low voltage power distribution
  • Pneumatic control panels
  • Custom wiring and harnesses

Machining Capabilities

With a full complement of state-of-the-art machining equipment, and dedicated operators, ACS machines specialty components, such as:

  • Flywheels
  • Dynamometer hubs
  • Driveline components
  • Exhaust and fluid couplers
  • Sample probes
  • Engine mounts
  • Alignment and docking components

Metal Fabrication Capabilities

Fabricating custom components and equipment allows ACS to maintain high quality and timely delivery of test equipment and test facilities. Services include:

  • MIG and TIG welding of stainless, black iron and aluminum
  • Pipe threading for black pipe and stainless
  • Sawing, shearing, bending of pipe and sheet steel
  • Plasma or flame cutting

Paint Booth

ACS can paint components to customer specifications in our dedicated paint booth, featuring:

  • Spray bake oven to accelerate curing time of enamel, epoxy and polyurethane
  • Custom coloring and mixing to control quality

Quality Control

Quality is top priority at ACS. We perform critical component inspections and performance testing to rigorous standards, including:

  • Geometric Dimensioning & Tolerances (GD&T) for critical components, using a Coordinate Measuring Machine (CMM)
  • Factory Acceptance Testing (FAT) to assist design engineers in conducting and documenting the functionality of ACS-produced custom equipment and minimize time on site

Shipping and Receiving

Ensuring the smooth flow of raw materials through to completed custom test equipment, the ACS manufacturing facility features:

  • Crane coverage for loading and unloading
  • Custom packaging for large, complex, high-value custom equipment
  • Custom shipping to meet client needs and schedules

Download our Products and Solutions PDF